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 Bas System ®
Rework of residues - easy made
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Process |
• Rework of residues
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At the manufacturing of baked goods residues occur, whether it is dough from the production line like Pizza or Danish pastry, or residual bread like Baguette or Toast bread.
With the newly developed BAS System Stephan® offers here now the opportunity, to feed back this rework into profit making production. Of course fully automatic, in line with the production. So the "Rests” become a high valued raw material, which is used as a component of the recipe and makes sure, that the product quality will always be reproduced.
Process and temperature controlled, the Stephan® BAS System guarantees an always constant final product.
And in addition: a fast pay back of the plant by regaining high valued raw materials for the production process.
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Profitable
advantages for you :
• Improved taste
• Extended shelf-life
• Smoother texture and better dough handling
• Re-integration of high value raw materials
• Higher dough yield
• Yeast savings
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The Stephan® Process
The dough or bread residues resulting from the
production process are fed into the Stephan® BAS.
This
can be done manually or automatically via a conveyor
belt. The machine system is then positioned on load
cells, measuring the quantity of dough and equalizes it
with the desired value. The necessary water quantity is
fed into the BAS pre-mixing container. After the dosing
process the blender is started to pre-grind and mix.
The
aim is to obtain a good and uniform suspension. With
the help of a special mixing tool and a strong motor in
the BAS 600, this result is achieved within 180 sec. The
suspension is then fed through the outlet valve in the
Stephan® Microcut fine-cutter (0.5 mm cutting rings), in
order to obtain the desired final consistency and
homogeneity.
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See the equipment, accessories and the cutting tool
(To see, please click on the left or right arrows)
The plant:
Mainly the plant BAS consists of :
• Stephan
dough or bread crusher
BAS
• Stephan
fine cutter Microcut-MCH
• Feeding
pump
• Heat exchanger
• Double jacketed buffer tank(s)
The capacity of the described Stephan BAS System
is, depending on product and process, approx. 1,200
to 2,000 kg/h.
Options :
• Vessel on load cells
• Feeding pump
• Double
jacketed buffer tanks
Cutting tools
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Applications and process steps |
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Documentations
and high resolution photos
Documentation
in .pdf*
Bas®   |
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Essais
Do not hesitate to contact us if you wish to realize some trials or to have a demonstration on our machines. |
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Universal
Machines
